Power Plant Controller (PPC) in Solar PV Plants
A Power Plant Controller (PPC) is used to regulate and control the networked inverters, devices, and equipment at a solar PV plant to meet specified setpoints and adjust grid parameters at the Point of Interconnect (POI). Operators can communicate these setpoints and parameters to the PPC either directly or, more commonly, through a SCADA system.
Essentially, a PPC controls plant behavior in terms of production levels, revenue, compliance, and grid stability. Though requirements vary, most PPCs regulate parameters like:
- Voltage
- Frequency
- Steady state real power output level
- Reactive power
- Active power
- Power factor
- Ramp control
Maintenance and Monitoring via PPC
With a PPC, plant operators can perform activities such as:
- Remote starts and stops
- Troubleshooting actions on inverters, trackers, breakers, and other equipment to assist field technicians
When is a PPC Required?
Utility/MW-scale plants that have Power Purchase Agreements (PPAs) and Interconnect Agreements (IAs) typically require a PPC to perform specific tasks like curtailment or power factor control. Lower MW sites generally allow the inverters and plant equipment to self-regulate without the need for a PPC.
PLC vs. PC-based Controller
A Programmable Logic Controller (PLC) is hardware that controls devices or processes using pre-programmed logic, while a PC-based controller is software installed on a server or PC. SCADA controllers, which are PLC-based, are more common in the market due to their reliability, especially in maintaining compliance with PPA or IA requirements, even if a server goes down.
Key Functions of a PPC
Active Power Control (APC)
If a plant needs to reduce its output (e.g., from 100MW to 50MW), the operator can enter the new setpoint via the SCADA system, prompting the PPC to interact with the field inverters and ramp down production to the new level.
Steady State Real Power Output
PPC technology ensures the plant meets curtailment set-points, optimizing revenue and maintaining grid stability, even when shading or other conditions affect the array's output.
Real Power Output Ramp Rate
PPC controls the plant’s ramp rate, helping grid operators manage system frequency by limiting ramp-up or ramp-down rates of solar plants, particularly when the solar resource fluctuates due to cloud cover or during sunrise/sunset periods.
Frequency Response
PPC helps solar PV plants maintain grid stability by responding to frequency events. PPC can adjust the entire plant's output to meet over- or under-frequency requirements, ensuring compliance with grid regulations.
Power Factor/Reactive Power Control
PPC allows operators to manage reactive power and control the power factor within the specified range, ensuring the plant meets grid compliance standards for power factor (e.g., 0.95 leading/lagging).
Automatic Voltage Regulation
PPC manages voltage by regulating reactive power, ensuring the plant stays within the grid's voltage range. This helps maximize real power output while preventing excessive reactive power.
VAR Control
VAR control is the regulation of direct reactive power from the solar plant and inverters, expressed in kVARs or MVARs, helping maintain grid stability.
Manual vs. Automated Control
Most control functions in a solar plant can be automated, but certain tasks, like closing breakers at substations or troubleshooting specific inverters, should be done manually (either in person or via SCADA).
Tuning Enhancements
If, after the plant is online, issues arise (e.g., ramping too slowly or voltage not meeting setpoints), tuning enhancements can be applied to adjust the controls. Utility updates or changing requirements may also necessitate tuning adjustments to ensure ongoing compliance.